FRONT BRAKE > REASSEMBLY

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1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

HINT:
Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.



2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP


3. INSTALL PISTON SEAL


    C187983E07

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal as shown in the illustration.

  1. Install the piston seal to the disc brake cylinder assembly.

    NOTICE:
    Securely install the piston seal into the groove of the disc brake cylinder.



4. INSTALL FRONT DISC BRAKE PISTON


    C201642E01

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot as shown in the illustration.
    Text in Illustration 
    *1
    		Disc Brake Piston
    *2
    		Cylinder Boot

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of the front disc brake piston as shown in the illustration.

  1. Install the cylinder boot to the front disc brake piston.

  1. Install the front disc brake piston to the front disc brake cylinder assembly.

    NOTICE:
    Do not install the piston forcibly in the disc brake cylinder assembly.



5. INSTALL CYLINDER BOOT


    C150101E05

  1. Install the cylinder boot to the disc brake cylinder assembly.
    Text in Illustration 
    *1
    		Set Ring
    *2
    		Disc Brake Piston
    *3
    		Cylinder Boot
    *4
    		Disc Brake Cylinder

    NOTICE:
    Securely install the cylinder boot to the groove of the disc brake cylinder and piston.

  1. Using a screwdriver, install a new set ring.

    NOTICE:
    1. Securely install the set ring to the outer groove of the cylinder boot.
    2. Do not damage the cylinder boot.

    HINT:
    Tape the screwdriver tip before use.